Product Description
Product Description
The NDR110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
| Segment number | Single segment | ||||||||
| Ratio | i | 25 | 35 | 40 | 50 | 70 | 100 | 140 | 200 |
| Rated output torque | Nm | 310 | 280 | 250 | 310 | 280 | 210 | 280 | 210 |
| Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
| Rated input speed | Rpm | 4000 | |||||||
| Max input speed | Rpm | 8000 | |||||||
| Ultraprecise backlash | arcmin | ≤4 | |||||||
| Precision backlash | arcmin | ≤7 | |||||||
| Standard backlash | arcmin | ≤9 | |||||||
| Torsional rigidity | Nm/arcmin | 82 | |||||||
| Max.bending moment | Nm | 430 | |||||||
| Max.axial force | N | 2990 | |||||||
| Service life | hr | 30000(15000 under continuous operation) | |||||||
| Efficiency | % | ≥92% | |||||||
| Weight | kg | 9.8 | |||||||
| Operating Temperature | ºC | -10ºC~+90ºC | |||||||
| Lubrication | Synthetic grease | ||||||||
| Protection class | IP64 | ||||||||
| Mounting Position | All directions | ||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤68 | |||||||
| Rotary inertia | Kg·cm² | 2.25 | 1.87 | ||||||
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Plantery Type |
| Hardness: | Hardened Tooth Surface |
| Installation: | All Directions |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2024-05-08
China OEM High Precision DPG Series Planetary Helical Gear Box Speed Reducers Planetary Speed Reducer Gearbox For motor wholesaler
Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, single phase 5 hp motor electric YC112M2-2 Other
Weight (KG): 3 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: DPG Planetary gearbox
Installation method: Any
Average life: 2000h
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Rated output torque: TN
Fault stop torque: 2TN
Full load efficiency: 90%-94%
Packing: By Carton
Packaging Details: plastic packaging bag & standard packing
PRODUCT DESCRIPTION DPG Series Planetary Helical Gear Motor Reductor Gear Box Speed Reducers PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, design, manufacturing, sales and service as 1 of the professional servo electric cylinder, servo press equipment, 679-45501-10-00 Drive Shaft Assy Long 679-45501-10 For CZPT Mariner Outboard E C K T 40HP 24T etc. development and production of modern enterprises. The company has a professional design team, processing team, assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform,multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & China factory direct sale transmission worm reduction gearbox DELIVERY FAQ
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
China Best Sales High Quality Sewing Machine Speed Cycloidal Reducer for Sale PVC Reducer 3/4 Inch Gear Box Transmission Box Gear Box with Engine near me factory
Merchandise Description
X / B sequence cycloidal gearbox speed reducer
Swift Specifics:
Kind: XB sequence Cycloidal Pin Wheel Pace Reducer
Input Pace: 1000-1500rmp
Output Velocity: .3-280rpm
Certification: ISO9001 CE
Ex Electricity:.09-132KW
Warranty: 1Years
Related Goods
Organization Data
Sorts of Gearboxes
There are numerous sorts of gearboxes. Some are recognized as helical gear reducers, while other individuals are referred to as planetary gearboxes. The article also discusses Repeatedly Variable Transmission (CVT) and helical gear reducer. If you are fascinated in acquiring a new gearbox, make sure to go through our articles on these distinct kinds. If you are confused, think about studying our articles or blog posts on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several positive aspects. Its compact layout and light bodyweight enables it to transmit high torques even though remaining silent. The gears are related to 1 yet another via a carrier, which is generally fixed and helps transmit torques to the output shaft. Its planetary construction arrangement also reduces backlash and supplies substantial rigidity, which is important for swift start off and cease cycles and rotational path adjust. Based on the style and overall performance wanted, planetary gearboxes are categorized into a few principal types:
The sort of planetary gears used in a presented software determines the total expense of the device. Producers offer you a selection of rates, and they can aid you establish which gearbox is right for your demands. You ought to also question a producer for the value of a planetary gearbox. By inquiring about value and specs, you can keep away from wasting income and time on a planetary gearbox that does not execute up to its likely.
A planetary gearbox is possibly set up in your new car’s automated transmission. For a lot more information, check with your owner’s manual or contact the dealer’s support department. This sort of gearbox is much more complex than other kinds of gearboxes, so if you never know much about them, do an web lookup for “planetary gearbox.”
The tooth of a planetary gearbox are formed by the stepping movement of two gears: the sun equipment and the internal ring. The sun equipment is the input, even though the planetary gears rotate around the sunshine gear. Their ratio is dependent on the quantity of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun equipment is also hooked up to the axle.
Yet another advantage of a planetary gear method is that it can generate large torques. The load is shared among a number of world gears. This helps make the gears far more resilient to harm. A planetary gearbox can be as substantial as 332,000 Nm, and can be used in cars and industrial apps demanding medium to substantial torque. A planetary equipment technique is a great different to a standard transmission. So, how does it function?
helical gearbox
The major variation in between the helical gearbox and the spur equipment is the centre distance between the teeth. The helical gearbox has a more substantial pitch circle than the spur gear and as a result needs a radial module. In addition, the two kinds of gears can only be made with the very same tooth-reducing device as the spur gear. However, the helical gearbox is much more effective in terms of manufacturing charges.
The helical gearbox is a lower-energy consumption, compact kind of gearbox that is utilised for a broad variety of industrial programs. They are extremely sturdy and withstand higher hundreds with utmost performance. The helical gearbox can be manufactured in cast metal and iron for small and medium models. This variety of gearbox is also frequently utilized for crushers, conveyors, coolers, and other programs that want reduced electrical power.
The helical gear has a lot of positive aspects above the spur gear. It generates much less sound. It has considerably less friction and is significantly less likely to use out. It is also quieter than spur gears. This is simply because several tooth are in mesh. Since the teeth are in mesh, the load is distributed over a bigger area, resulting in a smoother changeover amongst gears. The reduction in sounds and vibration lowers the danger of detrimental the gear.
The helical gear’s axial excitation drive is obtained utilizing a linearized equation of motion in the rotational direction. The damping coefficient of the equation is .07. The helical gear is made up of a steel shaft with a diameter of twenty mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.eighty four x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a greater performance ratio than the helical one, but it is considerably less efficient in low-ratio applications. In basic, worm gearboxes are much more efficient than helical gearboxes, despite the fact that there are some exceptions to this rule. A helical gearbox is much better for applications that require large torque. It may possibly also be much more inexpensive in the extended operate. If you are thinking about a helical gearbox, take into account the positive aspects it has over worm gearboxes.
helical equipment reducer
A helical equipment reducer for a machine’s gearbox is an integral ingredient of the generate program. This device amplifies torque and controls speed and, for that reason, compliments the motor by rotating slower than the engine’s enter shaft. A helical equipment reducer is a compact gearbox component that is utilised in industrial programs. A assortment of sizes is obtainable to fit numerous device configurations. The pursuing sections will examine some of the distinct types accessible.
Made by authorities and engineers, a helical equipment reducer is a incredibly modest and light equipment that satisfies the needs of a lot of device applications. It characteristics a huge transmission torque, a minimal starting up and working pace, and a fine classification of transmission ratios. A helical gear reducer is light-weight and effortlessly connected to other gears, and it characteristics a higher specialized content material.
In order to stay away from glitches and bad functionality, regular upkeep is a should. The appropriate lubrication of the equipment reducer can decrease failures, errors, and very poor efficiency. Each and every gear reducer manufacturer sells a appropriate lubricant, which have to match the homes of the machine’s push system. It is also highly recommended to check out the lubrication regularly to keep away from any deterioration of the unit’s efficiency.
Whilst the worm gearbox may possibly be much better for applications exactly where torque is high, the helical gear reducer provides greater efficiency at decrease cost. Though worm gearboxes could be less expensive initially, they are significantly less effective at greater ratios. Even if the worm gear is more costly to get, it nonetheless gives ninety four% effectiveness, which helps make it a lot more price-efficient. There are some considerable rewards to each sorts of gearboxes.
The main gain of a helical equipment reducer more than a spur gear is its smoother operation. As opposed to spur gears, which have teeth that are straight, helical gears have angled teeth that progressively interact with every single other. This helps make certain that the gear does not grind or make excessive sound when it turns. Additionally, they are considerably less generally used in automation and precision equipment. They are typically used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an computerized transmission that can run via a large variety of gears. Not like a common automatic transmission, it can operate at any speed, even at a minimal rev. The CVT is also capable of working at infinitely minimal gears. Its fundamental operate is to give diverse torque ratios to the engine. In addition to providing energy, CVTs have other positive aspects.
One of the significant benefits of a CVT is its simplicity. Its simplicity interprets into much less shifting areas, which means considerably less upkeep. The CVT’s simplicity also implies that it can take care of a broad assortment of different sorts of highway problems and driving styles. In addition to being a excellent alternative to a classic automatic transmission, CVTs can be utilised on several other varieties of autos, like tractors, snowmobiles, motor scooters, and electricity instruments.
A CVT is significantly smoother than a typical automatic transmission. It never has to hunt for a gear. It also responds nicely to throttle inputs and speed changes. Both of these technologies are obtainable on many contemporary autos, like the Nissan Rogue and Mazda CX-5. It’s critical to note that each of these transmissions has its professionals and downsides. So, if you might be searching for a auto with a CVT, make confident to read the critiques. They are going to support you choose which transmission is correct for you.
One more edge of a CVT is its gas efficiency. Numerous cars now attribute CVTs, and they are turning out to be increasingly well-known with automakers. In addition to gas effectiveness, most autos with CVTs also have a smoother ride. You will find no much more unexpected downshifts or gear looking. This helps make driving a great deal less complicated. And, the included advantages of smoother driving make CVTs the best option for a lot of drivers.
Despite the fact that a CVT is a lot more frequent amid Japanese auto producers, you may locate CVTs on European automobile versions as properly. The Mercedes-Benz A-Class, B-Course, and Megane are some illustrations of cars that use this technology. Prior to generating a selection, contemplate the dependability of the product in issue. Customer Stories is a great source for this. It also delivers a background of use and trustworthiness for every type of car, such as the Honda Accord.