Product Description
Product Description
Product Parameters
EXCAVATOR | MODELS | |||||
CATERPILLA*R | E70 | E70B | E70B-7 | E70C | E120 | E140B |
E200B | E240 | E240B | E300B | E305 | E311 | |
E312 | E312B | E312C | E315 | E315B | E315C | |
E325 | E325B | E330 | E330B | E330C | E340B | |
E450 | ||||||
PC SERIES | PC45 | PC50 | PC50-2 | PC50-5 | PC55 | PC90 |
PC60 | PC60-2 | PC60-3 | PC60-5 | PC60-6 | PC60-7 | |
PC100 | PC100-3 | PC100-5 | PC100-6 | PC150 | PC150-3 | |
PC120 | PC120-3 | PC120-5 | PC120-6 | PC150-5 | ||
PC200-1 | PC200-2 | PC200-3 | PC200-5 | PC200-6 | PC200-7 | |
PC220-1 | PC220-3 | PC220-5 | PC220-7 | PC75 | PC80 | |
PC300-3 | PC300-5 | PC300-6 | PC300-7 | |||
PC400 | PC400-3 | PC400-6 | PC450 | PC450-6 | ||
HITACHI– | EX60-1 | EX60-2 | EX60-3 | EX60-5 | EX60-6 | EX70 |
EX100 | EX100-2 | EX80-5 | EX135 | EX160-1 | ||
EX120 | EX120-2 | EX120-5 | EX120-6 | EX120-7 | ||
EX200-1 | EX200-2 | EX200-3 | EX200-5 | EX200-6 | EX210-1 | |
EX220-1 | EX220-2 | EX220-3 | EX220-5 | EX220-6 | EX270 | |
EX300-1 | EX300-2 | EX300-3 | EX300-5 | EX330 | ||
EX400 | EX400-3 | EX450 | EX450-5 | EX500-3 | ||
ZX55 | ZX120 | ZX200 | ZX230 | |||
UH04 | UH07-5 | UH07-7 | UH160 | KH120-2 | ||
KATO | HD55 | HD100 | HD140 | HD140-3 | ||
HD250 | HD250-1 | HD250-2 | HD250G | HD250-7 | ||
HD300 | HD307 | HD400 | HD400-2 | HD400-5 | HD400-7 | |
HD450 | HD450-2 | HD450-7 | HD450SE | HD400SEM | ||
HD550 | HD550-2 | HD550-3 | HD550-5 | HD550-7 | ||
HD700-2 | HD700-5 | HD700-7 | HD770-1 | HD770-2 | ||
HD800-1 | HD800-2 | HD800-5 | HD800-7 | HD820 | ||
HD880-1 | HD880-2 | HD880-5 | HD900-5 | HD900-7 | HD1880-1 | |
HD1220 | HD1250 | HD1250-5 | HD1250-7 | HD120-7(6D102) | ||
KOBELCO | SK09 | SK50 | SK55 | SK130 | SK135 | SK160 |
SK60 | SK60-3 | SK60-6 | SK60-7 | SK70-6 | SK55 | |
SK100-1 | SK100-3 | SK100-5 | SK120 | SK120-3 | SK120-5 | |
SK200-1 | SK200-2 | SK200-3 | SK200-5 | SK200-6 | SK200-6E | |
SK200-7 | SK210-6 | SK220-1 | SK220-3 | SK230 | SK230-6E | |
SK230-8 | SK260 | SK300 | SK310 | SK310-3 | SK330 | |
SK330-8 | SK450-1 | |||||
SUMITOMO | SH30 | SH40 | SH60 | SH75 | SH100 | SH130 |
SH120 | SH120A1 | SH120-3 | SH120-6 | SH120A3 | ||
SH200 | SH200A1 | SH200A3 | SH220 | SH260 | SH265 | |
SH280 | SH280DJ | SH280EJ | SH280F2 | SH280FG-2 | SH280FG | |
SH300 | SH340 | SH340EJ | SH340F1 | SH340F2 | SH350 | |
SH160 | SH160-2 | SH430 | SH430FJ | LS280 | SH915 | |
HYUNDAI | R55 | R60 | R80-8 | R130 | R170 | R180 |
R200 | R200-5 | R210 | R210-3 | R210-5 | ||
R220 | R220-5 | R300 | R250 | R250-5 | ||
R305-7 | R310 | R320-7 | R335-7 | |||
DAEWOO | DH55 | DH60 | DH60-5 | DH200-5 | ||
DH220-2 | DH220-3 | DH220-5 | DH225-7 | DH250-7 | DH220-7 | |
DH258-7 | DH280 | DH300 |
Company Profile
Payment
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2008,sell to Domestic Market(35.00%),North America(10.00%),South America(8.00%),Southeast Asia(7.00%),Western Europe(6.00%),South Asia(6.00%),Central America(5.00%),Eastern Europe(4.00%),Oceania(4.00%),Eastern Asia(4.00%),Mid East(3.00%),Northern Europe(3.00%),Southern Europe(3.00%),Africa(2.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment.
3.what can you buy from us?
Excavator Hydraulic Parts,Excavator Engine Parts,Excavator Filter Element,Excavator Electrical Parts,Excavator Hardware.
4. why should you buy from us not from other suppliers?
Professional operation excavator accessories,complete product models,with a complete productionline,mature technology,quality assurance.
5. what services can we provide?
Accepted Delivery Terms: EXW,DDP,DES;
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: null;
Language Spoken:English,Chinese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Technical Support |
---|---|
Warranty: | 1 Year |
Type: | Reduction Drive |
Application: | Excavator |
Certification: | CE, ISO9001: 2000 |
Condition: | New |
Customization: |
Available
| Customized Request |
---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-05-14
China supplier Desboer Ndr110 High Torque Planetary Gearbox Speed Reducer Gear Box for Motor Transmission Reduction Gearbox gearbox drive shaft
Product Description
Product Description
The NDR110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Single segment | ||||||||
Ratio | i | 25 | 35 | 40 | 50 | 70 | 100 | 140 | 200 |
Rated output torque | Nm | 310 | 280 | 250 | 310 | 280 | 210 | 280 | 210 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
Rated input speed | Rpm | 4000 | |||||||
Max input speed | Rpm | 8000 | |||||||
Ultraprecise backlash | arcmin | ≤4 | |||||||
Precision backlash | arcmin | ≤7 | |||||||
Standard backlash | arcmin | ≤9 | |||||||
Torsional rigidity | Nm/arcmin | 82 | |||||||
Max.bending moment | Nm | 430 | |||||||
Max.axial force | N | 2990 | |||||||
Service life | hr | 30000(15000 under continuous operation) | |||||||
Efficiency | % | ≥92% | |||||||
Weight | kg | 9.8 | |||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||
Lubrication | Synthetic grease | ||||||||
Protection class | IP64 | ||||||||
Mounting Position | All directions | ||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤68 | |||||||
Rotary inertia | Kg·cm² | 2.25 | 1.87 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2024-05-08
China manufacturer Long Using Life Chinese Factory of Cone Worm Series Worm Reduction Gearbox cycloidal gearbox
Product Description
Product Description
High efficiency Chinese Factory of Cone Worm Series Worm Reduction Gearbox
Technical data:
- 10:1 – 63:1 ratios
- Gear Sizes 100 280 315
- High Torque . Reach to 51180 N.m
- Increase Gear Accuracy, reach to grade 7 .
- Extendance using life
Datasheet on CUW double enveloping worm gear reducer :
Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
(CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Characteristic:
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality
Production pictures:
Packing Pictures :
Factory
———————————————————————————————————————————————
FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Single-Step |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2024-05-07
China Good quality CZPT Excavator Ec200b Travel Reduction Gearbox Ec210b Rotary Motor Gearbox car gearbox
Product Description
Product Description
Product Parameters
EXCAVATOR | MODELS | |||||
CATERPILLA*R | E70 | E70B | E70B-7 | E70C | E120 | E140B |
E200B | E240 | E240B | E300B | E305 | E311 | |
E312 | E312B | E312C | E315 | E315B | E315C | |
E325 | E325B | E330 | E330B | E330C | E340B | |
E450 | ||||||
PC SERIES | PC45 | PC50 | PC50-2 | PC50-5 | PC55 | PC90 |
PC60 | PC60-2 | PC60-3 | PC60-5 | PC60-6 | PC60-7 | |
PC100 | PC100-3 | PC100-5 | PC100-6 | PC150 | PC150-3 | |
PC120 | PC120-3 | PC120-5 | PC120-6 | PC150-5 | ||
PC200-1 | PC200-2 | PC200-3 | PC200-5 | PC200-6 | PC200-7 | |
PC220-1 | PC220-3 | PC220-5 | PC220-7 | PC75 | PC80 | |
PC300-3 | PC300-5 | PC300-6 | PC300-7 | |||
PC400 | PC400-3 | PC400-6 | PC450 | PC450-6 | ||
HITACHI– | EX60-1 | EX60-2 | EX60-3 | EX60-5 | EX60-6 | EX70 |
EX100 | EX100-2 | EX80-5 | EX135 | EX160-1 | ||
EX120 | EX120-2 | EX120-5 | EX120-6 | EX120-7 | ||
EX200-1 | EX200-2 | EX200-3 | EX200-5 | EX200-6 | EX210-1 | |
EX220-1 | EX220-2 | EX220-3 | EX220-5 | EX220-6 | EX270 | |
EX300-1 | EX300-2 | EX300-3 | EX300-5 | EX330 | ||
EX400 | EX400-3 | EX450 | EX450-5 | EX500-3 | ||
ZX55 | ZX120 | ZX200 | ZX230 | |||
UH04 | UH07-5 | UH07-7 | UH160 | KH120-2 | ||
KATO | HD55 | HD100 | HD140 | HD140-3 | ||
HD250 | HD250-1 | HD250-2 | HD250G | HD250-7 | ||
HD300 | HD307 | HD400 | HD400-2 | HD400-5 | HD400-7 | |
HD450 | HD450-2 | HD450-7 | HD450SE | HD400SEM | ||
HD550 | HD550-2 | HD550-3 | HD550-5 | HD550-7 | ||
HD700-2 | HD700-5 | HD700-7 | HD770-1 | HD770-2 | ||
HD800-1 | HD800-2 | HD800-5 | HD800-7 | HD820 | ||
HD880-1 | HD880-2 | HD880-5 | HD900-5 | HD900-7 | HD1880-1 | |
HD1220 | HD1250 | HD1250-5 | HD1250-7 | HD120-7(6D102) | ||
KOBELCO | SK09 | SK50 | SK55 | SK130 | SK135 | SK160 |
SK60 | SK60-3 | SK60-6 | SK60-7 | SK70-6 | SK55 | |
SK100-1 | SK100-3 | SK100-5 | SK120 | SK120-3 | SK120-5 | |
SK200-1 | SK200-2 | SK200-3 | SK200-5 | SK200-6 | SK200-6E | |
SK200-7 | SK210-6 | SK220-1 | SK220-3 | SK230 | SK230-6E | |
SK230-8 | SK260 | SK300 | SK310 | SK310-3 | SK330 | |
SK330-8 | SK450-1 | |||||
SUMITOMO | SH30 | SH40 | SH60 | SH75 | SH100 | SH130 |
SH120 | SH120A1 | SH120-3 | SH120-6 | SH120A3 | ||
SH200 | SH200A1 | SH200A3 | SH220 | SH260 | SH265 | |
SH280 | SH280DJ | SH280EJ | SH280F2 | SH280FG-2 | SH280FG | |
SH300 | SH340 | SH340EJ | SH340F1 | SH340F2 | SH350 | |
SH160 | SH160-2 | SH430 | SH430FJ | LS280 | SH915 | |
HYUNDAI | R55 | R60 | R80-8 | R130 | R170 | R180 |
R200 | R200-5 | R210 | R210-3 | R210-5 | ||
R220 | R220-5 | R300 | R250 | R250-5 | ||
R305-7 | R310 | R320-7 | R335-7 | |||
DAEWOO | DH55 | DH60 | DH60-5 | DH200-5 | ||
DH220-2 | DH220-3 | DH220-5 | DH225-7 | DH250-7 | DH220-7 | |
DH258-7 | DH280 | DH300 |
Company Profile
Payment
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2008,sell to Domestic Market(35.00%),North America(10.00%),South America(8.00%),Southeast Asia(7.00%),Western Europe(6.00%),South Asia(6.00%),Central America(5.00%),Eastern Europe(4.00%),Oceania(4.00%),Eastern Asia(4.00%),Mid East(3.00%),Northern Europe(3.00%),Southern Europe(3.00%),Africa(2.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment.
3.what can you buy from us?
Excavator Hydraulic Parts,Excavator Engine Parts,Excavator Filter Element,Excavator Electrical Parts,Excavator Hardware.
4. why should you buy from us not from other suppliers?
Professional operation excavator accessories,complete product models,with a complete productionline,mature technology,quality assurance.
5. what services can we provide?
Accepted Delivery Terms: EXW,DDP,DES;
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: null;
Language Spoken:English,Chinese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Technical Support |
---|---|
Warranty: | 1 Year |
Type: | Reduction Drive |
Application: | Excavator |
Certification: | CE, ISO9001: 2000 |
Condition: | New |
Customization: |
Available
| Customized Request |
---|
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2024-04-22
China Best Sales Planetary Reduction Gearbox for Concrete Mixer gearbox drive shaft
Product Description
Planetary reduction gearbox For Concrete Mixer
Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.
Company Information
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-03-04
China Standard 33-2988 480-6768 3332988 333-2909 333-2921 3530492 3530493 3530545 Travel Gearbox for Excavator Cater320d2 320d Final Drive Travel Motor Reduction components of gearbox
Product Description
33-2988 480-6768 3332988 333-2909 333-2921 3530492 3530493 3530545 Travel Gearbox For Excavator CAT320D2 320D Final Drive Travel Motor Reduction
Product Parameter |
|
Product |
Travel Gearbox |
Part No |
CAT 320D2 320D |
Warranty |
6-12 Month |
Condition |
100% New |
MOQ |
1 Piece |
Payment |
T/T, Alibaba Trade Assurance, Paypal, etc |
Delivery Time |
1-2 working days |
Packing |
Wooden box Ex Standard exporting packing |
Transport |
By sea/air/express (DHL/FEDEX/TNT/UPS/EMS/City-line) |
Our Travel Gearbox Advantages
1. Completely, assembly, and ready to installed in your excavators.
2. With MOTOR,
3. All components are produced by us.
4. All new, undamaged.
5. Painted or Unpainted, depend on requirement
6. 90 days warranty, call or email with any questions.
7. Plywood Case Packing, free of fumigation
8. Deliver to CHINAMFG by Sea, Air, or Carrier.
Hot Selling Travel Gearbox model
PC200-7/8 | PC200-7/8 | TRAVEL MOTOR ASSY | |||
ZAX870-3 | YB60000031 | TRAVEL MOTOR ASSY | |||
PC120-6E | TRAVEL MOTOR ASSY | ||||
PC120-6 | PC120-6 | TRAVEL MOTOR ASSY | |||
KYB | MAG-170VP-3800-10 (B5710-93099) | TRAVEL MOTOR ASSY | |||
EC210B | 14528732 | TRAVEL MOTOR ASSY | |||
E330D | E330D FINAL DRIVE ASSY | TRAVEL MOTOR ASSY | |||
PC40 | 20T657100 | TRAVEL MOTOR ASSY | |||
KYB | MAG-170VP-G-GT40D43B (B5710-93111) | TRAVEL MOTOR ASSY | |||
PC120-6 | PC130-7 TRAVEL MOTOR ASSY | TRAVEL MOTOR ASSY | |||
SOLAR 150LC-V | 401-00034 | TRAVEL MOTOR ASSY | |||
PC300 PC350 | 207-27-0 0571 | TRAVEL MOTOR ASSY | |||
R210-7 | 39Q6-41110 | TRAVEL MOTOR ASSY | |||
E320D | 334-9986 | TRAVEL MOTOR ASSY | |||
E307 | E307 TRAVEL MOTOR ASSY | TRAVEL MOTOR ASSY |
More Travel Gearbox model we can offer
EXCAVATOR | MODELS | |||||
CATERPILLA*R | E70 | E70B | E70B-7 | E70C | E120 | E140B |
E200B | E240 | E240B | E300B | E305 | E311 | |
E312 | E312B | E312C | E315 | E315B | E315C | |
E325 | E325B | E330 | E330B | E330C | E340B | |
E450 | ||||||
PC SERIES | PC45 | PC50 | PC50-2 | PC50-5 | PC55 | PC90 |
PC60 | PC60-2 | PC60-3 | PC60-5 | PC60-6 | PC60-7 | |
PC100 | PC100-3 | PC100-5 | PC100-6 | PC150 | PC150-3 | |
PC120 | PC120-3 | PC120-5 | PC120-6 | PC150-5 | ||
PC200-1 | PC200-2 | PC200-3 | PC200-5 | PC200-6 | PC200-7 | |
PC220-1 | PC220-3 | PC220-5 | PC220-7 | PC75 | PC80 | |
PC300-3 | PC300-5 | PC300-6 | PC300-7 | |||
PC400 | PC400-3 | PC400-6 | PC450 | PC450-6 | ||
HITACHI– | EX60-1 | EX60-2 | EX60-3 | EX60-5 | EX60-6 | EX70 |
EX100 | EX100-2 | EX80-5 | EX135 | EX160-1 | ||
EX120 | EX120-2 | EX120-5 | EX120-6 | EX120-7 | ||
EX200-1 | EX200-2 | EX200-3 | EX200-5 | EX200-6 | EX210-1 | |
EX220-1 | EX220-2 | EX220-3 | EX220-5 | EX220-6 | EX270 | |
EX300-1 | EX300-2 | EX300-3 | EX300-5 | EX330 | ||
EX400 | EX400-3 | EX450 | EX450-5 | EX500-3 | ||
ZX55 | ZX120 | ZX200 | ZX230 | |||
UH04 | UH07-5 | UH07-7 | UH160 | KH120-2 | ||
KATO | HD55 | HD100 | HD140 | HD140-3 | ||
HD250 | HD250-1 | HD250-2 | HD250G | HD250-7 | ||
HD300 | HD307 | HD400 | HD400-2 | HD400-5 | HD400-7 | |
HD450 | HD450-2 | HD450-7 | HD450SE | HD400SEM | ||
HD550 | HD550-2 | HD550-3 | HD550-5 | HD550-7 | ||
HD700-2 | HD700-5 | HD700-7 | HD770-1 | HD770-2 | ||
HD800-1 | HD800-2 | HD800-5 | HD800-7 | HD820 | ||
HD880-1 | HD880-2 | HD880-5 | HD900-5 | HD900-7 | HD1880-1 | |
HD1220 | HD1250 | HD1250-5 | HD1250-7 | HD120-7(6D102) | ||
KOBELCO | SK09 | SK50 | SK55 | SK130 | SK135 | SK160 |
SK60 | SK60-3 | SK60-6 | SK60-7 | SK70-6 | SK55 | |
SK100-1 | SK100-3 | SK100-5 | SK120 | SK120-3 | SK120-5 | |
SK200-1 | SK200-2 | SK200-3 | SK200-5 | SK200-6 | SK200-6E | |
SK200-7 | SK210-6 | SK220-1 | SK220-3 | SK230 | SK230-6E | |
SK230-8 | SK260 | SK300 | SK310 | SK310-3 | SK330 | |
SK330-8 | SK450-1 | |||||
SUMITOMO | SH30 | SH40 | SH60 | SH75 | SH100 | SH130 |
SH120 | SH120A1 | SH120-3 | SH120-6 | SH120A3 | ||
SH200 | SH200A1 | SH200A3 | SH220 | SH260 | SH265 | |
SH280 | SH280DJ | SH280EJ | SH280F2 | SH280FG-2 | SH280FG | |
SH300 | SH340 | SH340EJ | SH340F1 | SH340F2 | SH350 | |
SH160 | SH160-2 | SH430 | SH430FJ | LS280 | SH915 | |
HYUNDAI | R55 | R60 | R80-8 | R130 | R170 | R180 |
R200 | R200-5 | R210 | R210-3 | R210-5 | ||
R220 | R220-5 | R300 | R250 | R250-5 | ||
R305-7 | R310 | R320-7 | R335-7 | |||
DAEWOO | DH55 | DH60 | DH60-5 | DH200-5 | ||
DH220-2 | DH220-3 | DH220-5 | DH225-7 | DH250-7 | DH220-7 | |
DH258-7 | DH280 | DH300 |
More Excavator Spare Parts
Engine Assembly | Final Drive Assy | Hydraulic Pump | Gear Pump |
Swing Motor | Travel Motor | Fan Motor | Electrical Parts |
Swing Gearbox | Travel Gearbox | Relief Valve | Distribution Valve |
Available Engine Parts | Radiator | Main Valve | Belt |
Liner Kit | Piston | Piston Ring | Engine Bearing |
Cylinder Block | Gasket Kit | Gasket Head | Crankshaft |
Valve | Valve Seat | Valve Xihu (West Lake) Dis. | Nozzle |
Bearing | Accelerator Motor | Transmitter | Pressure Switch |
Flameout Solenoid | Monitor | Fan Cooling | Oil Filter |
Company Profile
Xihu (West Lake) Dis.an Machiney Equipment Co., Ltd.
HangZhou Xihu (West Lake) Dis.an Machinery Co., Ltd (EB Seals) is a professional supplier for hydraulic breaker parts and excavator parts and OEM hydraulic seals manufacturer. We specialize in completed seal kits and separate seals for hydraulic breaker and excavator more than Ten years in HangZhou, China.
HangZhou Xihu (West Lake) Dis.an supply almost all brands breakers’ parts like Seal kits, Diaphragm, Piston, Chisel, Wear Bush upper and lower, Rod Pin, Through Bolts, Side Bolts, Control Valve,Front Head, Cylinder, Accumulator, N2 Gas Charging Kit, etc. We insist on high quality parts with genuine and OEM after market replacement parts.
Specializes in:
–Hydraulic hammer breaker
–Hydraulic breaker parts
Our Service
1. We have advanced technology, professional team and 100% testing by comprehensive power hydraulic pump testing facilities originally or China made.
2. Competitive price to support the qualified hydraulic pumps to you.
3. The larger quantity you order, the better price and faster delivery we can supply
Certifications
Our product have been supplied to over 70 companies of more than 30 countries
Certificate such as CE, ISO, can also be a proof of our quality.
After Sales Service
After sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, test them, and give me a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.
FAQ
Q1. How many days for the delivery time ?
It is about 3-7 working days after the order confirmation.
Q2. What kind of payments you accept?
Now we accept T/T, L/C or Western Union, other terms also could be negotiated, Recommended Trade Assurance to guarantee buyer’s property.
Q3. Are you able to manufacturing products according to customer’s design?
Sure, we have made many special orders from oversea for 15 years. So we have enough ability to deal with any cases. OEM certificate is available to provided.
Q4. What’s your advantages in the machinery manufacturing industry?
Fast delivery time, High quality products, Best customer service, Adopting the latest production technology.
Q5. Which countries have you been exported recently?
Canada, Australia, Peru, Egypt, Brazil, Mexico, South Africa, etc.
Q6. Are you sure that your product will fit my excavator?
We have different brand hydraulic breaker. Show me your model number or how many tons excavator, and we can give you best match products.
Q7. How about the packing of the goods?
Standard export package, wood cases, or as customers’ demands.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Excavator |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Type: | Planetary Gear Box |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2024-02-12
China manufacturer Advance Reduction Gearbox HCD2000 series for Marine (boat, ship, etc) with Best Sales
Product Description
Advance Reduction Gearbox HCD2000 series for Marine (boat, ship, etc), with list of Advance marine gearboxes, as below:
Model | Max Power Input (hp/rpm) |
Speed Rang (rpm) |
Reduction Ration | Weight | Suitable Engines |
06 | 12.5/2100 | 1000-2100 | 2.52/3.05/3.50 | 58kg | Yanmar TS130/TS155 Hatz E786 |
HC038A | 1500-2300 | 1.51 2.03 2.52 2.92 3.45 | 70 | ||
16A | 33/2000 | 1000-2000 | 2.07/2.48/2.95/3.35/3.83 | 84kg | MWM D226-2, Hatz 3M31 |
26 | 1000-2500 | 2.5/3/3.5/4 | 92 | ||
MA100A | 37/3000 | 1500-3000 | 1.6/2/2.55/3.11/3.59/3.88 | 75 | Isuzu UM02AB1, CHINAMFG ME125 |
MA125 | 82/3000 | 1500-3000 | 2.03/2.46/3.04/3.57/4.05 /4.39/4.7 |
115 | Isuzu UM02AB1, CHINAMFG ME125 |
MA142 | 102/2500 | 1500-3000 | 1.97/2.52/3.03/3.54/3.95/4.5 | 140 | Cummins 4BTA3.9-M MWM D226-4 |
40A | 82/2000 | 750-2000 | 2.07/2.96/3.44 | 225 | Yanmar ME400L, Baudouin 4D |
MB170 | 132/2500 | 1000-2500 | 1.97/2.52/3.04/3.96/4.5/5.06 /5.47/5.88 |
240 | MWM D226-6, CHINAMFG ME400L |
HC65 | 163/2500 | 1000-2500 | 1.53/2.03/2.5/2.96 | 130 | 6BT5.9-M |
HCU65 | 1000-2200 | 2.045/2.5/3.068/3.427 | 260 | ||
120B | 750-1800 | 2.03/2.81/3.73 | 400 | ||
120C | 340/2500 | 1000-2500 | 1.48/1.94/2.45/2.96/3.35 | 225 | Cummins NT855-M240, CAT 3208TA |
MV100 | 408/3000 | 1500-3000 | 1.23/1.62/2.07/2.52/2.87 | 220 | NT855-M240, MWM D234 V8 |
MV100A | 1000-3000 | 1.23/1.28/1.62/2.07/2.56/2.87 | 220 | 7 degrees down angle | |
135A | 272/2000 | 1000-2000 | 2.03/2.59/3.04/3.62/4.11/4.65 /5.06/5.47/5.81 |
470 | NT855-M240, CAT 3406 |
HCQ138 | 390/2600 | 1000-2600 | 1.03/1.5/2.03/2.48/2.95 | 200 | NT855-M240, CAT 3406 |
HC138 | 375/2500 | 1000-2500 | 2/2.52/3/3.57/4.05/4.45 | 360 | 6135Ca, NT855-M240 |
HCD138 | 375/2500 | 1000-2500 | 5.05/5.63/6.06/6.47 | 415 | 6135Ca, NT855-M240 |
HCA138 | 390/2600 | 1000-2600 | 1.095/1.28/1.5/2.03/2.52/3 | 200 | NT855-M240, MWM D234 V8 |
MB242 | 350/2500 | 1000-2500 | 3.04/3.52/3.95/4.53/5.12 /5.56/5.88 |
385 | NT855-M240, CAT 3406 |
HC200 | 440/2200 | 1000-2200 | 1.48/2/2.28 | 280 | NT855-M240, CAT 3406TA |
HC201 | 500/2500 | 1000-2500 | 2.46/2.955/3.526 | 350 | 6135ZLCa, CHINAMFG NTA855-M400 |
HCV230 | 1000-2200 | 1.485/1.956/2.483 | 450 | ||
MB270A | 500/2500 | 1000-2500 | 4.05/4.53/5.12/5.5/5.95/6.39/6.82 | 675 | NTA855-M400, CAT 3406TA |
HCQ300 | 782/2300 | 1000-2300 | 1.05/1.46/2.05/2.38 | 350 | KTA19-M600, 3412T, TBD234 V12 |
HC300 | 700-2500 | 1.5/1.87/2.04/2.23/2.54/3/3.53/ 4.1/4.47/4.61/4.94/5.44 |
680 | ||
300 | 805/2300 | 1000-2300 | 2.04/2.54/3/3.53/4.1/4.61/4.94 /5.44 |
740 | KTA19-M600, TBD234 V12 |
D300 | 805/2300 | 1000-2300 | 4/4.48/5.05/5.52/5.9/6.56/7.06 /7.63 |
940 | KTA19-M600, TBD234 V12 |
T300 | 759/2300 | 1000-2300 | 4.95/6.03/6.65/7.04/7.54/8.02 /8.47 |
1120 | KTA19-M600, 3412T, TBD234 V12 |
T300/1 | 611/2300 | 1000-2300 | 8.94/9.45 | 1120 | KTA19-M600, 3412T |
J300 | 750-2500 | 2.04/2.54/3/3.47/3.95 | 740 | ||
HCA300 | 850/2500 | 1000-2500 | 1.5/2/2.57/2.95 | 370 | KTA19-M600, 3412T, TBD234 V12 |
HCA301 | 1000-2500 | 1.5 2 2.57 2.95 | 370 | ||
M300 | 850/2300 | 1000-2300 | 1.45/2/2.52/3.05/3.45/3.94 | 700 | KTA19-M600, TBD234 V12 |
HCQ401 | 1000-2300 | 1 1.12 1.25 1.5 1.76 2.04 2.5 | 480 | ||
MD300 | 850/2300 | 1000-2300 | 3.96/4.48/4.96/5.52/5.9 | 940 | KTA19-M600, TBD234 V12 |
HCQ400 | 810/1800 | 1000-2300 | 1.5/2.04/2.5/3/3.42/3.77/4.06 /4.61/4.94 |
1100 | KT38-M800, TBD604BL6, 3412TA |
HC400 | 810/1800 | 1000-2300 | 1.5/2.04/2.5/3/3.42/3.77/4.06 /4.61/4.94 |
820 | 3412TA, TBD604BL6 |
HCD400A | 810/1800 | 1000-1800 | 3.96/4.33/4.43/4.476/4.7/5/5.53 /5.7/5.89 |
1100 | KT38-M800, TBD604BL6 |
HCT400A | 945/2100 | 1000-2100 | 6.09/6.49/6.93/7.42/7.95/8.4 /9/9.47 |
1450 | KT38-M800, 6BD604BL6 |
HCT400A/1 | 945/2100 | 1000-2100 | 8.15/8.69/9.27/10.6/11.46/12 | 1500 | KTA38-M800, 3412TA, TBD604BL6 |
HCQ501 | 1265/2300 | 1000-2300 | 1.03/1.46/2/2.45 | 560 | KTA38-M940, 3508B, TBD234 V16 |
HCQ502 | 1265/2300 | 1000-2300 | 2.95 | 700 | KTA38-M940, 3508TA, TBD234 V16 |
HC600A | 1365/2100 | 1000-2100 | 2/2.48/3/3.58/3.89 | 1300 | KTA38-M1045, 3508B, TBD604B V8 |
HCD600A | 1365/2100 | 1000-2100 | 4.18/4.43/4.7/5/5.44/5.71 | 1550 | KTA38-M1045, 3508B, TBD604B V8 |
HCT600A | 1260/2100 | 1000-2100 | 6.06/6.49/6.97/7.51/8.04/8.66/9.35 | 1600 | KTA38-M940, 3508TA, TBD234 V16 |
HCT600A/1 | 1260/2100 | 1000-2100 | 7.69/8.23/8.82/9.47/10.1/10.8 /11.65/12.57/14.44 |
1700 | KTA38-M940, TBD234 V16 |
HCQ700 | 1000-2500 | 1.514 2 2.5 2.783 2.958 | 900 | ||
HCD800 | 1530/1800 | 1000-1800 | 3.429/3.96/4.391/4.905/5.474/5.889 | 1900 | 6190Z1CZ, CW6200, KTA38-M1 |
HCW800 | 1500-1900 | 12.584/13.244/13.945/14.68/ 15.46/15.915/16.285/17.16/ 17.696/18.267/19.078/19.714/ 20.13 |
3800 | ||
HCT800 | 1530/1800 | 800-1800 | 4.95/5.57/5.68/5.93/6.43/6.86 /7.33/7.84 |
2000 | KTA38-M |
HCT800-1 | 800-1800 | 6.91/7.28/7.69/8.12/8.6/9.12 /9.68/10.3/10.98/11.76/12.43 /13.17/13.97/14.85/15.82/16.58 |
3200 | ||
HCT800-3 | 800-1800 | 16.56/17.95/20.2 | 4200 | ||
HC900 | 1440/1600 | 600-1600 | 1.46/2.04/2.47/3/3.6/4.08/4.63/4.95 | 1600 | 12V190DC, M200 |
HCD1000 | 600-1900 | 3.429/3.96/4.391/4.45/4.905/ 5.06/5.474/5.833 |
1900 | ||
HCW1100 | 1500-1800 | 15.882/16.546/17.234/17.973/ 18.74/19.547/20.395 |
6000 | ||
HCT1100 | 1841/1600 | 700-1600 | 5.6/5.98/6.39/6.85/7.35/7.9 | 3000 | CW6200 |
HC1200 | 600-1900 | 2.03/2.5/2.96/3.55/3.79/4.05/4.2/4.47 | 2000 | ||
HC1200-1 | 600-1800 | 3.74 3.95 4.45 5 5.25 5.58 | 2500 | ||
HC1250 | 1654/1800 | 400-1800 | 2.03/2.48/3.04/3.48/3.96 | 2200 | CW8200ZC, 6210ZL, Z12V190 |
HC701 | 1286/2400 | 1200-2400 | 1.93/2.58/2.9/3.26/3.91/4.6/5.17 /6.18/7/7.47 |
2000 | KTA38-M2 |
HCQ1400 | 1000-2100 | 1.517 2 2.476 3 | 1430 | ||
HCA1400 | 1600-2100 | 2.926 | 7 degrees down angle | ||
HCAM1400 | 1600-2100 | 2.926 | |||
HCD1400 | 600-1800 | 4.04/4.27/4.52/4.8/5.045/5.5/ 5.857 |
2800 | ||
HCT1400 | 600-1800 | 4/4.511/5.03/5.52/5.97/6.48/ 7.03/7.5/8.01/8.465/8.593/8.984 /9.118/9.552 |
3700 | ||
HCM1400 | 1000-2100 | 1.477 2.571 2.548 3.074 | 950 | ||
HCQ1600 | 1600-2100 | 1.51 1.97 2.476 2.76 | 1500 | ||
HCQH1600 | 1600-1900 | 2.476 | 1500 | ||
HCQ1601 | 1600-2100 | 3.04 3.24 | 1550 | ||
HCT1600 | 500-1650 | 5.454/5.972/6.585/6.99/7.456/ 7.9/8.45/9/9.5 |
4200 | ||
HCAM500 | 1000-2600 | 1.35 2.034 3 | 500 | 10 degrees down | |
HCD2000 | 600-1500 | 3/3.577/3.958/4.455/4.95/5.263 /5.429/5.75/6.053 |
4000 | ||
HCT2000 | 600-1500 | 5.185/5.494/5.943/6.583/7.012/ 7.483/8/8.57/8.843/9.428/10.05 |
5600 | ||
HCD2700 | 500-1400 | 3.65/4.042/4.5/5.05/5.476/6.105 | 6000 |
manufactured by Advance.
Besides marine gearbox, we mainly focus in engine industry, especially Cummins, who produces most CHINAMFG engine series in China, including:
SN | Models |
1 | 4BT3.9, 6BT5.9, 4ISBE4.5, 6ISBE6.7, QSB4.5, QSB6.7, ISB |
2 | 6CT8.3, 6LT8.9, ISLe8.9, QSL |
3 | MTA11, QSM, ISME |
4 | ISF2.8, ISF3.8 |
5 | ISZ13, ISG |
6 | NT855 |
7 | KT19, KT38, KT50, QSK19, QSK38, etc |
for different applications, such as:
SN | Applications |
1 | diesel generator set |
2 | water pump set, fire pump set |
3 | construction and engineering machinery (crane, excavator, bulldozer, loader, etc) |
4 | Automobile (bus, coach, shuttle, etc) |
5 | marine main propulsion, marine auxiliary generator set |
And besides complete engines, we also export a lot of engine parts parts, including:
SN | Part Descriptions |
1 | cylinder head, cylinder block, cylinder liner |
2 | piston, piston ring, conrod |
3 | main bearing, conrod bearing, thrust bearing |
4 | fuel injector, fuel injection pump, common rail |
5 | oil pan gasket, cylinder head gasket |
6 | overhaul gasket kit, upper gasket kit, lower gasket kit |
7 | oil pan |
8 | fuel transfer pump, water pump, oil pump, vacuum pump, power steering pump |
9 | oil filter, fuel filter, fuel water separator, air filter, Etc |
Beyond Cummins and Weichai, also engines, gearboxes, and auto body parts for some other brands are available, including:
SN | Brands |
1 | Deutz, MWM |
2 | CAT |
3 | Detroit |
4 | Weichai |
5 | Isuzu |
6 | Komatsu |
7 | Perkins |
8 | Yuchai |
9 | SDEC |
10 | Advance |
11 | Fada |
12 | Jinbei, Brilliance |
13 | Iveco, Yuejin |
14 | etc |
FAQ:
Question: What is the price ?
Answer: Our prices are determined by various factors, including: Brand, Model, Power, Quantity, Price Term (FOB, CIF, CPT, FCA, etc), Certificates, etc.
Question: What is the MOQ ?
Answer: for complete engine, 1 set; for engine parts, 1 engine set;
Question: Are samples available ?
Answer: Sample order is acceptable, but with higher unit price.
For regular partners, if necessary, free samples are available.
Question: How long is the production cycle (lead time) ?
Answer: for engine parts, we usually have enough stock; for engines, usually around 10-20 days; for stock engine, usually 1 week.
Question: How long is the shipment?
Answer: if by Express, usually 3-4 working days; if by air, usually 3-5 working days; if by sea, 3-7 days to Southeast Asia, 15-20 days to Middle East, South Asia and Australia, 20-25 days to Europe, USA and Africa, 30-35 days to Latin America and other regions.
Question: What are your payment methods ?
Answer: we accept T/T (bank wire transfer), L/C, Western Union, Money Gram, Sigue, Secured Trade through Made-in-China, etc.
Question: Do you supply any other brand ?
Answer: we entered stock engine industry since 2016, mainly focusing in engines in stock, never used, still under good condition, made in US/UK/Germany/Japan/Korea/China, etc. Sometimes we have stocks of other brands than our normal list of brands. Thus, any inquiry is warmly welcomed and we will always do best to support customers.
Application: | Motor, Machinery, Marine |
---|---|
Model: | Hcd2000 |
Engine Speed Range: | 600-1500rpm |
Reduction Ratio: | 3 3.577 3.958 4.455 4.95 5.263 5.429 5.75 6.053 |
Control Type: | Push-Pull Flexible Shaft, Pneumatical, Electrical |
Rated Thrust Torque: | 220kn |
Samples: |
US$ 17507.5/Set
1 Set(Min.Order) | |
---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-11-14
China Custom Nmrv Worm Gear Motor Gearbox Reducer RV Worm Transmission Gearbox Worm Reduction best automatic gearbox
Product Description
Worm gearbox speed reducer electric motor dc are on sale with high quality for you
SMRV series worm-gear speed reducer :
It is a new-generation of products developed by our
company with combination of advanced technologyboth at home and abroad. The product is featured by:
1. Aluminium alloy die-cast casing for RV571, 030,040, 050, 063, 075, 090, light weight and non-rusting;cast iron casing for RV110, 130, 150.
2. Large output torque.
3. Stable transmission with lower noise.
4. High heat-radiating efficiency.
5. Elegant shape, small volume and durable serving life.
6. Suitable for omnibearing installation.
Product display
NMRV aluminum worm gearbox motor details:
You can choose the 1 type that you need form these product introction.
workshop and production equipment
Fand a market abroad
More than 50 countries and regions
If you have any question,please contact me.
HangZhou CZPT Machinery Co.,ltd is a company specialized in research, manufacture and service of speed gearbox. Ever since establishment, we have been persisting in technical innovation, advancing the techonology to our products while maintaining our strict quality controls. It is the reason that our products branding ”Xihu (West Lake) Dis.n” have enjoyed such successful global sales.
At present, our company mainly supplies 5 series products as RV worm gearbox, UDL series speed variator,PC series helical gear unit,G3 helical geared motor and SRC helical gearbox. The products are widely applied in the mechanical equipment field such as food and beverage,cement,package,chemical and dyeing, rubber and plastic, CNC machine tool,etc.
Our products have been processed ISO 9001 Quality System Certification and exported to Italy,Spain,Britain,Poland,Turkey.The USA and other European countries,earn the good reputation with our outstanding quality and service.
Customers first,customers satisfaction, excellent after sale service and incessant innovation are our tenet and motto. We will go all out to provide all the customers with high quality and service.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Single-Step |
Samples: |
US$ 105.6/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by CX 2023-07-13
China Standard Durable Nmrv 030-150 Worm Gearbox for Mechanical Transmission Reduction gearbox design
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by CX 2023-07-12
China supplier 42mm Flange Planetary Gearbox Servo Motor Gearbox Customize Planetary Reduction Gearbox gearbox and motor
Product Description
Product Description
HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world.
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents, which makes CZPT the most trustable and reliable manufacturer.
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PS42-L1MA Planetry Gearbox | L1 | 4 | 9 | ||
5 | 9 | ||||
7 | 5 | ||||
10 | 5 | ||||
Adapted motor | ∅8-25/ ∅30-3/∅45-M3 | ||||
Rated Input Speed (rpm) | 3000 | ||||
Max Input Speed (rpm) | 6000 | ||||
Backlash | L1 | ≤10 Arcmin | |||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤55 db | ||||
IP | 54 | ||||
Installation method | Any installation method |
Production & Test Equipments
Exhibition
HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.
Certificates
Successful Projects
Packaging & Shipping
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Samples: |
US$ 40/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by CX 2023-07-11