Tag Archives: planetary reduction

China supplier Desboer Ndr110 High Torque Planetary Gearbox Speed Reducer Gear Box for Motor Transmission Reduction Gearbox gearbox drive shaft

Product Description

The NDR110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number	Single segment
Ratio	i	25	35	40	50	70	100	140	200
Rated output torque	Nm	310	280	250	310	280	210	280	210
Emergency stop torque	Nm	Three times of Maximum Output Torque
Rated input speed	Rpm	4000
Max input speed	Rpm	8000
Ultraprecise backlash	arcmin	≤4
Precision backlash	arcmin	≤7
Standard backlash	arcmin	≤9
Torsional rigidity	Nm/arcmin	82
Max.bending moment	Nm	430
Max.axial force	N	2990
Service life	hr	30000(15000 under continuous operation)
Efficiency	%	≥92%
Weight	kg	9.8
Operating Temperature	ºC	-10ºC~+90ºC
Lubrication		Synthetic grease
Protection class		IP64
Mounting Position		All directions
Noise level(N1=3000rpm,non-loaded)	dB(A)	≤68
Rotary inertia	Kg·cm²	2.25				1.87

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Certifications

Company Profile

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

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Application:	Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Plantery Type
Hardness:	Hardened Tooth Surface
Installation:	All Directions
Step:	Double-Step

Customization:	Available \| Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China supplier Desboer Ndr110 High Torque Planetary Gearbox Speed Reducer Gear Box for Motor Transmission Reduction Gearbox gearbox drive shaft
editor by CX 2024-05-08

China Best Sales Planetary Reduction Gearbox for Concrete Mixer gearbox drive shaft

Product Description

Planetary reduction gearbox For Concrete Mixer
Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.

Company Information

HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

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Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

gearbox

How to Calculate Gear Ratio in a Gearbox

Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:

Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear

Here’s a step-by-step guide on how to calculate gear ratio:

Identify the input and output gears in the gearbox.
Count the number of teeth on the output gear (the gear connected to the output shaft).
Count the number of teeth on the input gear (the gear connected to the input shaft).
Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
Calculate the gear ratio by performing the division.

The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.

China Best Sales Planetary Reduction Gearbox for Concrete Mixer gearbox drive shaft
editor by CX 2024-03-04

China supplier 42mm Flange Planetary Gearbox Servo Motor Gearbox Customize Planetary Reduction Gearbox gearbox and motor

Product Description

HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30⁺ countries all over the world.
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents, which makes CZPT the most trustable and reliable manufacturer.

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
PS42-L1MA Planetry Gearbox	L1	4	9
		5	9
		7	5
		10	5
Adapted motor	∅8-25/ ∅30-3/∅45-M3
Rated Input Speed (rpm)	3000
Max Input Speed (rpm)	6000
Backlash	L1	≤10 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤55 db
IP	54
Installation method	Any installation method

Production & Test Equipments

Exhibition

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.

Certificates

Successful Projects

Packaging & Shipping

FAQ

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A: Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

Shipping Cost: Estimated freight per unit.	To be negotiated

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial

Samples:	US$ 40/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

gearbox

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China supplier 42mm Flange Planetary Gearbox Servo Motor Gearbox Customize Planetary Reduction Gearbox gearbox and motor
editor by CX 2023-07-11

China Good quality Durable Nmrv 030-150 Worm Gearbox for Mechanical Transmission Reduction planetary gearbox

Product Description

Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Photos

Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Exploded View:

Product Parameters

Old Model	New Model	Ratio	Center Distance	Power	Input Dia.	Output Dia.	Output Torque	Weight
RV571		7.5~100	25mm	0.06KW~0.12KW	Φ9	Φ11	21N.m	0.7kgs
RV030	RW030	7.5~100	30mm	0.06KW~0.25KW	Φ9(Φ11)	Φ14	45N.m	1.2kgs
RV040	RW040	7.5~100	40mm	0.09KW~0.55KW	Φ9(Φ11,Φ14)	Φ18(Φ19)	84N.m	2.3kgs
RV050	RW050	7.5~100	50mm	0.12KW~1.5KW	Φ11(Φ14,Φ19)	Φ25(Φ24)	160N.m	3.5kgs
RV063	RW063	7.5~100	63mm	0.18KW~2.2KW	Φ14(Φ19,Φ24)	Φ25(Φ28)	230N.m	6.2kgs
RV075	RW075	7.5~100	75mm	0.25KW~4.0KW	Φ14(Φ19,Φ24,Φ28)	Φ28(Φ35)	410N.m	9.0kgs
RV090	RW090	7.5~100	90mm	0.37KW~4.0KW	Φ19(Φ24,Φ28)	Φ35(Φ38)	725N.m	13.0kgs
RV110	RW110	7.5~100	110mm	0.55KW~7.5KW	Φ19(Φ24,Φ28,Φ38)	Φ42	1050N.m	35.0kgs
RV130	RW130	7.5~100	130mm	0.75KW~7.5KW	Φ24(Φ28,Φ38)	Φ45	1550N.m	48.0kgs
RV150	RW150	7.5~100	150mm	2.2KW~15KW	Φ28(Φ38,Φ42)	Φ50		84.0kgs

GMRV Outline Dimension:

GMRV	A	B	C	C1	D(H8)	E(h8)	F	G	G1	H	H1	I	M	N	O	P	Q	R	S	T	BL	β	b	t	V
030	80	97	54	44	14	55	32	56	63	65	29	55	40	57	30	75	44	6.5	21	5.5	M6*10(n=4)	0°	5	16.3	27
040	100	121.5	70	60	18(19)	60	43	71	78	75	36.5	70	50	71.5	40	87	55	6.5	26	6.5	M6*10(n=4)	45°	6	20.8(21.8)	35
050	120	144	80	70	25(24)	70	49	85	92	85	43.5	80	60	84	50	100	64	8.5	30	7	M8*12(n=4)	45°	8	28.3(27.3)	40
063	144	174	100	85	25(28)	80	67	103	112	95	53	95	72	102	63	110	80	8.5	36	8	M8*12(n=8)	45°	8	28.3(31.3)	50
075	172	205	120	90	28(35)	95	72	112	120	115	57	112.5	86	119	75	140	93	11	40	10	M8*14(n=8)	45°	8(10)	31.3(38.3)	60
090	206	238	140	100	35(38)	110	74	130	140	130	67	129.5	103	135	90	160	102	13	45	11	M10*16(n=8)	45°	10	38.3(41.3)	70
110	255	295	170	115	42	130	–	144	155	165	74	160	127.5	167.5	110	200	125	14	50	14	M10*18(n=8)	45°	12	45.3	85
130	293	335	200	120	45	180	–	155	170	215	81	179	146.5	187.5	130	250	140	16	60	15	M12*20(n=8)	45°	14	48.8	100
150	340	400	240	145	50	180	–	185	200	215	96	210	170	230	150	250	180	18	72.5	18	M12*22(n=8)	45°	14	53.8	120

Company Profile

About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Right Angle
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

gearbox

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Good quality Durable Nmrv 030-150 Worm Gearbox for Mechanical Transmission Reduction planetary gearbox
editor by CX 2023-07-11

China Hydraulic Motor Reduce Small Planetary Reduction Gearbox supplier

Merchandise Description

hydraulic motor minimize modest planetary reduction gearbox

Product description:

Daixin planetary reducer gearbox is designed with large torque, substantial commence and transmission effectiveness, minimal-speed balance, compact radial dimensions, low sound, etc.

The principal units we are producing are strolling reducers, lifting reducers and swing reducers.

They are broadly utilized for automobile cranes, crawler cranes, truck mounted cranes, maritime cranes, aerial operate vans, excavators, and many others.

Product	Journey push planetary reducer
Design	DX14
Max. output torque	13800 Nm
Ratio	fourteen.forty two:one
Max. enter torque	939 Nm
Max. input pace	317 r/min
Max. output speed	25 r/min
Application	closing generate for winch of numerous cranes, vans, crawler cranes, truck cranes, and so on
OEM	Acceptable

Product characteristics:

1.Compact measurement
2.Lower sound
three.Substantial commence-up and operating efficiency
four.Straightforward installation, procedure and maintenance
5.Different types for extensive programs
6.One yr warranty
7.Totally free elements for replacement in guarantee time period
eight.Specialist and tailor-made solution for distinct demands
9.Free of charge complex assistance at any time
10.Customer training is obtainable.

Packing and supply specifics:

Packing approach: plywood box (1 laptop / box)
Packing Dimensions: 660*440*500 mm
Bodyweight: one hundred fifty kg

Organization particulars:

ZheJiang CZPT Intelligent Technological innovation Co., Ltd is a scientific and technological company engaged in the research, growth and production of planetary gear transmission goods, like slewing reducers, Vacation drive reducers, lifting winch reducers, hydraulic winches, and many others.

The organization has usually place top quality administration as the prime priority of the company’s improvement. The goods are manufactured not only fulfill the global ISO 4301 and ISO9001 standards, but also fulfill the US SAE J706 and the European Union CE specifications.

Daixin Clever Technological innovation depends on top quality, status and provider to produce, cultivate and consolidate the countrywide and international markets. Be our associates and be our pals.

Our clients:

The business relies on quality, status and service to develop, cultivate and consolidate the nationwide and world-wide marketplaces.

At the moment, the cooperative clients include: the famous construction equipment manufacturers Zoomlion, the premier wrecker producer ZheJiang CZPT Company, and the largest large-altitude motor vehicle producer HangZhou Handler Business.

Goods are also exported to Russia, Belarus, Spain, United kingdom, Canada, Australia, India, Malaysia and other nations around the world.

FAQ:

1.How to pick the product which meets our prerequisite?
A) Search by way of our shop, uncover a correct merchandise, send me an inquiry, I estimate specifics for you.
B) In situation no suited product in our store, send me an inquiry with your demands, we can customise for you.

2.What is payment phrase?
A) For typical layout: thirty% deposit, the stability before loading.
B) For tailored layout: fifty% deposit, the balance ahead of loading.
Payment term is negotiable in accordance to buy.

3.What is supply time?
A) For widespread designs in inventory, shipping and delivery time are 5-7 times.
B) For tailored models and new creation, supply time are 30-40 times.

five.How about following-sale services?
A) Within guarantee, all spare elements are delivered for free of charge.
B) Exceed guarantee, all spare areas are supplied with the least expensive production expense.
Guarantee interval is 1 year, but our servicing is for the entire life time of item, so no fear for reselling and individual resell.

Thank you for the time. For any query or needs, make sure you speak to me 🙂

/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Winch
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

###

Customization:	Available \|

###

Product	Travel drive planetary reducer
Model	DX14
Max. output torque	13800 Nm
Ratio	14.42:1
Max. input torque	939 Nm
Max. input speed	317 r/min
Max. output speed	25 r/min
Application	final drive for winch of various cranes, trucks, crawler cranes, truck cranes, etc
OEM	Acceptable

/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Winch
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

###

Customization:	Available \|

###

Product	Travel drive planetary reducer
Model	DX14
Max. output torque	13800 Nm
Ratio	14.42:1
Max. input torque	939 Nm
Max. input speed	317 r/min
Max. output speed	25 r/min
Application	final drive for winch of various cranes, trucks, crawler cranes, truck cranes, etc
OEM	Acceptable

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Hydraulic Motor Reduce Small Planetary Reduction Gearbox supplier
editor by CX 2023-04-14

China 12mm Low Rpm Small Planetary Reduction Gearbox gearbox definition

Solution Description

12mm Reduced Rpm Small Planetary Reduction Gearbox

Item Description

Specification

Design: ZWPD012012-1296

Rated Voltage: 3v
No Load Speed: 9 rpm
No Load Current: 95 mA
Rated Load Speed: 8 rpm
Rated Load Current: 135 mA
Rated Load Torque: 550 gf.cm
Rated Torque of Gear Box: 550 gf.cm
Quick Torque of Equipment Box: 1100 gf.cm
All round Length L: 33.3 mm
Gear Box Length L1: 18.3 mm

We also have the following items with different equipment ratio:

Design	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Duration L
	Voltage	Velocity	Present	Speed	Recent	Torque		Overall Duration L
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD012012-4	3.	2923	eighty five	2500	a hundred thirty	6	.6	21.nine	200	600	four	6.9
ZWPD012012-6	three.	1948	85	1667	130	ten	one.	21.nine	two hundred	600	6	6.9
ZWPD012012-sixteen	3.	717	ninety	625	130	eighteen	one.eight	25.7	250	800	16	10.7
ZWPD012012-24	3.	478	ninety	417	one hundred thirty	27	two.6		250	800	24
ZWPD012012-36	three.	319	ninety	278	one hundred thirty	forty one	four.		250	800	36
ZWPD012012-sixty four	three.	174	ninety	156	one hundred thirty five	54	five.3	29.five	350	a thousand	sixty four	14.five
ZWPD012012-ninety six	three.	116	90	104	a hundred thirty five	81	seven.nine		350	1000	ninety six
ZWPD012012-one hundred forty four	three.	seventy seven	ninety	69	one hundred thirty five	122	eleven.nine		350	one thousand	one hundred forty four
ZWPD012012-216	three.	52	90	46	a hundred thirty five	182	seventeen.9		350	one thousand	216
ZWPD012012-256	three.	44	ninety five	39	one hundred thirty five	162	15.9	33.3	550	1100	256	18.three
ZWPD012012-384	3.	29	95	26	one hundred thirty five	243	23.eight		550	1100	384
ZWPD012012-576	three.	19	95	seventeen	a hundred thirty five	365	35.7		550	1100	576
ZWPD012012-864	three.	13	ninety five	twelve	135	547	53.6		550	1100	864
ZWPD012012-1296	three.	nine	ninety five	8	135	550	fifty three.nine		550	1100	1296

over requirements just for reference and customizable in accordance to needs.

Please permit us know your needs and we will give you with micro transmission answers.

Second Drawing

Comprehensive Images

Software

Smart wearable devices	look at,VR,AR,XR and and many others.
House software	kitchen area appliances, sewing machines, corn popper, vacuum cleaner, yard resource, sanitary ware, window curtain, smart closestool, sweeping robot, energy seat, standing desk, electrical sofa, Tv set, pc, treadmill, spyhole, cooker hood, electric powered drawer, electrical mosquito net, clever cabinet, clever wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, foods breaking device, dryer, air conditioning, dustbin, coffee equipment, whisk,intelligent lock,bread maker,Window cleaning robot and and many others.
interaction equipment	5G base station,movie meeting,cellular mobile phone and and so on.
Place of work automation equipments	scanners, printers, multifunction equipment copy devices, fax (FAX paper cutter), laptop peripheral, financial institution device, monitor, lifting socket, exhibit,notebook Personal computer and and many others.
Automotive products	conditioning damper actuator, auto DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis manage device, head light-weight beam stage adjuster, automobile h2o pump, car antenna, lumbar assistance, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, automobile window, head restraint, E-booster, automobile seat, vehicle charging station and and many others.
Toys and models	radio manage design, automated cruise management, journey-on toy, academic robotic, programming robotic, medical robot, automatic feeder, clever developing blocks, escort robot and and so on.
Health care equipments	blood strain meter, breath device, healthcare cleansing pump, health-related bed, blood strain displays, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on.
Industrials	flow management valves, seismic testing,automatic reclosing,Agricultural unmanned aerial automobile,computerized feeder ,clever categorical cupboard and and so on.
Electric power tools	electrical drill, screwdriver,backyard device and and so on.
Precision instruments	optics devices,automatic vending device, wire-stripping machine and and so forth.
Personalized treatment	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair device, foot grinder,anti-myopia pen, facial beauty gear, hair roller,Electric powered threading knife,Electricity Excellent PORE, Puff equipment,eyebrow tweezers and etc.
Customer electronics	digital camera, cellular telephone,digital digital camera, automated retracting unit,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, pill,UAV(unmanned aerial automobile),surveillance camera,PTZ camera, rotating sensible speaker and and many others.
robots	instructional robot, programming robot, medical robotic, escort robotic and and so forth.

Business Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We offer the whole push resolution for customers from layout, tooling fabrication, components production and assembly.

Workshop

Tests Tools

1) Competitive Rewards

1) Aggressive Rewards
19+12 months expertise in producing motor gearbox
We offer technological assist from r&d, prototype, tests, assembly and serial production , ODM &OEM
Aggressive Value
Item Performance: Minimal noise, Large performance, Extended lifespan
Prompt Supply: 15 doing work times following payment
Tiny Orders Acknowledged

2) Primary Products

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
Tailored worm and gear transmission machinery
Exact electromechanical movement module
Specific ingredient and assembly of plastic and steel powder injection.

Our Providers

ODM & OEM
Gearbox design and style and development
Connected technological innovation assistance
Micro generate gearbox customized solution

Packaging & Shipping and delivery

one) Packing Details

packed in nylon to start with, then carton, and then reinforced with wood case for outer packing.
Or in accordance to client’s prerequisite.

2) Delivery Particulars

samples will be delivered inside of ten days
batch buy leading time according to the true situation.

Certifications

Certifications

We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

FAQ

FAQ

1. Can you make the gearbox with custom made requirements?
Sure. We have design and style and development group, also a fantastic expression of engineers, each and every of them have
numerous function several years encounter.

two.Do you give the samples?
Indeed. Our business can offer the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need to have.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we take tiny purchase.

four. Do you have the product in stock?
I am sorry we donot have the product in inventory, All items are manufactured with orders.

5. Do you provide engineering assist?
Sure. Our business have layout and advancement staff, we can offer technological innovation help if you
require.

6.How to ship to us?
We will ship the items to you in accordance to the DHL or UPS or FEDEX and so forth account you provide.

7.How to shell out the income?
We settle for T/T in advance. Also we have different lender account for receiving cash, like US dollors or RMB and so forth.

8. How can I know the product is suitable for me?
Frist, you need to have to provide us the a lot more particulars details about the item. We will recommend the item to you in accordance to your prerequisite of specification. Following you verify, we will put together the samples to you. also we will offer some very good developments according to your product use.

nine. Can I arrive to your firm to go to?
Sure, you can come to our firm to go to at at any time, and welcome to pay a visit to our business.

ten. How do get in touch with us ?
Please send an inquiry

US $4.5-8
/ Piece
| 1,000 Pieces

(Min. Order)

###

Application:	Toy, Car
Function:	Change Drive Torque, Speed Reduction
Layout:	Customize
Hardness:	Hardened Tooth Surface
Installation:	Customize
Step:	Customize

###

Customization:	Available \| Customized Request

###

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length L
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD012012-4	3.0	2923	85	2500	130	6	0.6	21.9	200	600	4	6.9
ZWPD012012-6	3.0	1948	85	1667	130	10	1.0	21.9	200	600	6	6.9
ZWPD012012-16	3.0	717	90	625	130	18	1.8	25.7	250	800	16	10.7
ZWPD012012-24	3.0	478	90	417	130	27	2.6		250	800	24
ZWPD012012-36	3.0	319	90	278	130	41	4.0		250	800	36
ZWPD012012-64	3.0	174	90	156	135	54	5.3	29.5	350	1000	64	14.5
ZWPD012012-96	3.0	116	90	104	135	81	7.9		350	1000	96
ZWPD012012-144	3.0	77	90	69	135	122	11.9		350	1000	144
ZWPD012012-216	3.0	52	90	46	135	182	17.9		350	1000	216
ZWPD012012-256	3.0	44	95	39	135	162	15.9	33.3	550	1100	256	18.3
ZWPD012012-384	3.0	29	95	26	135	243	23.8		550	1100	384
ZWPD012012-576	3.0	19	95	17	135	365	35.7		550	1100	576
ZWPD012012-864	3.0	13	95	12	135	547	53.6		550	1100	864
ZWPD012012-1296	3.0	9	95	8	135	550	53.9		550	1100	1296

###

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

US $4.5-8
/ Piece
| 1,000 Pieces

(Min. Order)

###

Application:	Toy, Car
Function:	Change Drive Torque, Speed Reduction
Layout:	Customize
Hardness:	Hardened Tooth Surface
Installation:	Customize
Step:	Customize

###

Customization:	Available \| Customized Request

###

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length L
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD012012-4	3.0	2923	85	2500	130	6	0.6	21.9	200	600	4	6.9
ZWPD012012-6	3.0	1948	85	1667	130	10	1.0	21.9	200	600	6	6.9
ZWPD012012-16	3.0	717	90	625	130	18	1.8	25.7	250	800	16	10.7
ZWPD012012-24	3.0	478	90	417	130	27	2.6		250	800	24
ZWPD012012-36	3.0	319	90	278	130	41	4.0		250	800	36
ZWPD012012-64	3.0	174	90	156	135	54	5.3	29.5	350	1000	64	14.5
ZWPD012012-96	3.0	116	90	104	135	81	7.9		350	1000	96
ZWPD012012-144	3.0	77	90	69	135	122	11.9		350	1000	144
ZWPD012012-216	3.0	52	90	46	135	182	17.9		350	1000	216
ZWPD012012-256	3.0	44	95	39	135	162	15.9	33.3	550	1100	256	18.3
ZWPD012012-384	3.0	29	95	26	135	243	23.8		550	1100	384
ZWPD012012-576	3.0	19	95	17	135	365	35.7		550	1100	576
ZWPD012012-864	3.0	13	95	12	135	547	53.6		550	1100	864
ZWPD012012-1296	3.0	9	95	8	135	550	53.9		550	1100	1296

###

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

Types of Gearboxes Used in Wind Turbines

Coaxial helical gearbox

Worm reduction gearbox

Stainless steel gearbox

1 speed gearbox

China 12mm Low Rpm Small Planetary Reduction Gearbox gearbox definition
editor by czh 2023-02-06

China High Precision Low Backlash Speed Reduction Stepper Motor Servo Motor Planetary Gearbox with high quality

Solution Description

Product Description

HPS is a major producer and supplier of planetary gearbox and equipment motor in China, Our company covers an spot of 6 pcs. Meanwhile, all 6 generation lines strictly comply with ISO 9001 and CE to control the top quality. wide-assortment collection products have been exported to thirty⁺ international locations all over the planet.
In addition to, we are making fantastic initiatives to personalize and provide total remedies to satisfy distinct clients’ requirements and marketplace. Our R&D group has fifteen many years knowledge in this area, makes our company honored with several creation patents and utility patents, which can make CZPT the most trustable and reliable manufacturer.

SPECIFICATIONS	Phase	RATIO	RATED TORQUE (N.m)
PLE42-L2SW Planetry Gearbox	L2	16	12
		20	12
		25	12
		28	12
		35	10
		40	10
		50	10
		70	10
		one hundred	10
Adapted motor	∅5-24/ ∅22-2/F31-M3
Rated Enter Speed (rpm)	3000
Max Input Velocity (rpm)	6000
Backlash	L2	≤15 Arcmin
Fault cease torque(N.m)	2 occasions of rated torque
Efficiency	L2	96%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤55 db
IP	54
Installation technique	Any set up approach

Production & Examination Equipments

Exhibition

HPS attends 5-6 exhibitions each 12 months, both photo voltaic PV exhibitions and automation business exhibitions, skilled product sales staff and good quality products build CZPT a excellent reputation in the industry.

Certificates

Successful Assignments

Packaging & Shipping

FAQ

Q1:Which locations are your goods mainly employed in?

A:At existing, we have 2 main items: precision planetary equipment reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilized in automation fields, this sort of as health care products, 3D printers, door openers, tapping machines, CNC lathes and a sequence of automation products. In addition, our solar geared motors are utilised in photovoltaic power era initiatives, which are mostly blended with rotary drives to generate photo voltaic panels to observe daylight.
Q2: How to decide on the ideal planetary gearbox?
A :1st of all, we require you to be CZPT to provide pertinent parameters. If you have a motor drawing, it will enable us suggest a ideal gearbox for you quicker. If not, we hope you can offer the adhering to motor parameters: output speed, output torque, voltage, recent, IP, sound, working situations, motor measurement and electricity, and many others.
Q3: What is the value ?
A : The main deciding aspect for the cost of every single merchandise is the order quantity. You can talk with us and enable us recognize every single other. I feel that our charges, item high quality and our companies can definitely make you content.

This fall: Do you supply tailored provider?

A: Sure, we supply personalized services. You only need to place ahead your wants, and we will do our ideal to offer you with a prepare, make plans, and try out our very best to meet up with your demands.

US $32-45
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Any Type
Step:	Double-Step

###

Samples:	US$ 45/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
PLE42-L2SW Planetry Gearbox	L2	16	12
		20	12
		25	12
		28	12
		35	10
		40	10
		50	10
		70	10
		100	10
Adapted motor	∅5-24/ ∅22-2/F31-M3
Rated Input Speed (rpm)	3000
Max Input Speed (rpm)	6000
Backlash	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L2	96%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤55 db
IP	54
Installation method	Any installation method

US $32-45
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Any Type
Step:	Double-Step

###

Samples:	US$ 45/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
PLE42-L2SW Planetry Gearbox	L2	16	12
		20	12
		25	12
		28	12
		35	10
		40	10
		50	10
		70	10
		100	10
Adapted motor	∅5-24/ ∅22-2/F31-M3
Rated Input Speed (rpm)	3000
Max Input Speed (rpm)	6000
Backlash	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L2	96%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤55 db
IP	54
Installation method	Any installation method

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China High Precision Low Backlash Speed Reduction Stepper Motor Servo Motor Planetary Gearbox with high quality
editor by czh 2023-01-15

China 9V Small Electric Motor Reduction Gearbox planetary gearbox

Merchandise Description

9V Small Electric powered Motor Reduction Gearbox

Merchandise Description

Design: ZWPD571571-864

Rated Voltage: 9. V
No Load Speed: 7 rpm
No Load Current: 90 mA
Rated Load Speed: 7 rpm
Rated Load Current: 220 mA
Rated Load Torque: 169 gf.cm
Rated Torque of Equipment Box: 4,000 gf.cm
Instant 53.4 mm or customization
Gear Box Duration L1: 28.3 mm or customization

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Equipment Box	Gear Ratio	Gear Box Size L1
	Rated	At No Load		At Rated Load				Overall Duration
	Voltage	Speed	Existing	Velocity	Recent	Torque		Overall Duration
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD571571-16	9.	415	80	356	215	169	16.5	43.4	1700	5100	sixteen	18.3
ZWPD571571-24	9.	277	eighty	238	215	253	24.eight		1700	5100	24
ZWPD571571-36	9.	184	eighty	158	215	379	37.two		1300	3900	36
ZWPD571571-sixty four	nine.	104	ninety	89	215	444	43.6	48.four	2600	7800	sixty four	23.3
ZWPD571571-ninety six	9.	sixty nine	90	59	215	667	sixty five.4		2600	7800	ninety six
ZWPD571571-a hundred and forty four	nine.	46	90	40	215	one thousand	98.1		2600	7800	144
ZWPD571571-216	9.	31	ninety	26	215	1500	147.1		2000	6000	216
ZWPD571571-256	9.	25	90	22	220	1333	one hundred thirty.8	fifty three.four	4000	12000	256	28.three
ZWPD571571-384	nine.	17	ninety	fifteen	220	2000	196		4000	12000	384
ZWPD571571-576	9.	11	90	ten	220	3000	294		4000	12000	576
ZWPD571571-864	nine.	7	ninety	7	220	4000	392		4000	12000	864
ZWPD571571-1296	nine.	5	ninety	4	220	3000	294		3000	9000	1296

previously mentioned specifications just for reference and customizable in accordance to needs.

Built-in Travel Manage Module.

Make sure you allow us know your specifications and we will provide you with micro transmission remedies.

Second Drawing:

Thorough Photos

Application

Smart wearable devices	observe,VR,AR,XR and etc.
Home application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, backyard instrument, sanitary ware, window curtain, smart closestool, sweeping robot, electrical power seat, standing desk, electric powered sofa, Tv, pc, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, clever cabinet, smart wardrobe, automatic cleaning soap dispenser, UV child bottle sterilizer, lifting scorching pot cookware, dishwasher, washing machine, foodstuff breaking equipment, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robotic and and so forth.
communication equipment	5G foundation station,movie meeting,mobile mobile phone and and many others.
Office automation equipments	scanners, printers, multifunction devices copy devices, fax (FAX paper cutter), computer peripheral, financial institution equipment, screen, lifting socket, display,notebook Laptop and etc.
Automotive products	conditioning damper actuator, automobile DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis manage system, head mild beam level adjuster, car h2o pump, vehicle antenna, lumbar help, EPB, vehicle tail gate electric powered putter, HUD, head-up show, car sunroof, EPS, AGS, vehicle window, head restraint, E-booster, car seat, car charging station and and many others.
Toys and models	radio control product, automatic cruise management, journey-on toy, academic robotic, programming robotic, healthcare robotic, automatic feeder, intelligent creating blocks, escort robot and and so forth.
Healthcare equipments	blood force meter, breath device, medical cleansing pump, healthcare bed, blood strain displays, healthcare ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgery,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and many others.
Industrials	flow manage valves, seismic screening,computerized reclosing,Agricultural unmanned aerial car,automated feeder ,intelligent specific cabinet and etc.
Electric powered power tools	electric powered drill, screwdriver,backyard instrument and and many others.
Precision instruments	optics instruments,automated vending device, wire-stripping equipment and etc.
Personal care	tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown device, scissor hair device, foot grinder,anti-myopia pen, facial beauty products, hair roller,Electric threading knife,Electricity Ideal PORE, Puff machine,eyebrow tweezers and and many others.
Consumer electronics	digicam, cellular cellphone,digital digicam, computerized retracting unit,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, pill,UAV(unmanned aerial car),surveillance digital camera,PTZ digicam, rotating intelligent speaker and and so forth.
robots	academic robotic, programming robot, health care robotic, escort robotic and and so forth.

Firm Profile

HangZhou CZPT Equipment & Electronics Co., Ltd was established in 2001,We supply the whole drive answer for buyers from design and style, tooling fabrication, parts manufacturing and assembly.

Workshop

Tests Gear

one) Aggressive Advantages

one) Competitive Rewards
19+year knowledge in production motor gearbox
We offer complex help from r&d, prototype, screening, assembly and serial generation , ODM &OEM
Competitive Price
Solution Functionality: Minimal sounds, High effectiveness, Lengthy lifespan
Prompt Shipping and delivery: fifteen working times soon after payment
Little Orders Accepted

2) Major Merchandise

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
Custom-made worm and gear transmission machinery
Exact electromechanical motion module
Exact ingredient and assembly of plastic and steel powder injection.

Our Companies

ODM & OEM
Gearbox design and style and advancement
Related technologies support
Micro generate gearbox customized remedy

Packaging & Transport

1) Packing Specifics

packed in nylon to start with, then carton, and then strengthened with wooden circumstance for outer packing.
Or according to client’s need.

2) Delivery Specifics

samples will be shipped inside of ten times
batch buy top time in accordance to the real predicament.

Certifications

Certifications

We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

one. Can you make the gearbox with customized technical specs?
Indeed. We have design and advancement staff, also a great expression of engineers, each and every of them have
several operate many years encounter.

two.Do you provide the samples?
Of course. Our firm can give the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you want.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our organization, we take little order.

4. Do you have the product in inventory?
I am sorry we donot have the merchandise in stock, All products are made with orders.

5. Do you provide technological innovation assistance?
Yes. Our firm have design and style and advancement group, we can offer technology assistance if you
want.

six.How to ship to us?
We will ship the items to you in accordance to the DHL or UPS or FEDEX and so forth account you give.

7.How to spend the income?
We accept T/T in progress. Also we have diverse lender account for acquiring cash, like US dollors or RMB and many others.

8. How can I know the product is suitable for me?
Frist, you need to have to give us the far more particulars information about the product. We will recommend the product to you in accordance to your need of specification. Right after you confirm, we will prepare the samples to you. also we will supply some very good developments in accordance to your solution use.

9. Can I come to your firm to check out?
Of course, you can arrive to our company to visit at whenever, and welcome to go to our firm.

10. How do make contact with us ?
Please send an inquiry

US $6.5-8
/ Piece
| 1,000 Pieces

(Min. Order)

###

Application:	Motor, Toy, Car
Function:	Change Drive Torque, Speed Reduction
Layout:	Customize
Hardness:	Hardened Tooth Surface
Installation:	Customize
Step:	Customize

###

Samples:	US$ 90/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD020020-16	9.0	415	80	356	215	169	16.5	43.4	1700	5100	16	18.3
ZWPD020020-24	9.0	277	80	238	215	253	24.8		1700	5100	24
ZWPD020020-36	9.0	184	80	158	215	379	37.2		1300	3900	36
ZWPD020020-64	9.0	104	90	89	215	444	43.6	48.4	2600	7800	64	23.3
ZWPD020020-96	9.0	69	90	59	215	667	65.4		2600	7800	96
ZWPD020020-144	9.0	46	90	40	215	1000	98.1		2600	7800	144
ZWPD020020-216	9.0	31	90	26	215	1500	147.1		2000	6000	216
ZWPD020020-256	9.0	25	90	22	220	1333	130.8	53.4	4000	12000	256	28.3
ZWPD020020-384	9.0	17	90	15	220	2000	196		4000	12000	384
ZWPD020020-576	9.0	11	90	10	220	3000	294		4000	12000	576
ZWPD020020-864	9.0	7	90	7	220	4000	392		4000	12000	864
ZWPD020020-1296	9.0	5	90	4	220	3000	294		3000	9000	1296

###

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

US $6.5-8
/ Piece
| 1,000 Pieces

(Min. Order)

###

Application:	Motor, Toy, Car
Function:	Change Drive Torque, Speed Reduction
Layout:	Customize
Hardness:	Hardened Tooth Surface
Installation:	Customize
Step:	Customize

###

Samples:	US$ 90/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD020020-16	9.0	415	80	356	215	169	16.5	43.4	1700	5100	16	18.3
ZWPD020020-24	9.0	277	80	238	215	253	24.8		1700	5100	24
ZWPD020020-36	9.0	184	80	158	215	379	37.2		1300	3900	36
ZWPD020020-64	9.0	104	90	89	215	444	43.6	48.4	2600	7800	64	23.3
ZWPD020020-96	9.0	69	90	59	215	667	65.4		2600	7800	96
ZWPD020020-144	9.0	46	90	40	215	1000	98.1		2600	7800	144
ZWPD020020-216	9.0	31	90	26	215	1500	147.1		2000	6000	216
ZWPD020020-256	9.0	25	90	22	220	1333	130.8	53.4	4000	12000	256	28.3
ZWPD020020-384	9.0	17	90	15	220	2000	196		4000	12000	384
ZWPD020020-576	9.0	11	90	10	220	3000	294		4000	12000	576
ZWPD020020-864	9.0	7	90	7	220	4000	392		4000	12000	864
ZWPD020020-1296	9.0	5	90	4	220	3000	294		3000	9000	1296

###

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China 9V Small Electric Motor Reduction Gearbox planetary gearbox
editor by czh 2023-01-07

China Long Life F Series Parallel Shaft Helical Reduction Fa97 Gearbox with 10HP Motor Electric Motor Speed Reducer planetary gearbox

Item Description

SC Transmission extended daily life F Collection parallel shaft helical reduction FA97 gearbox with 10hp motor electric motor speed reducer

Product:37~167

Ratio:3.77~281.71

Enter electricity:.12~250kW

Output torque:three.5~37125N.m

Solution overview:

F parallel helical equipment reducer is produced according to global technological requirements, with higher technology content material.
saving place, trustworthy and tough, substantial overload potential, electrical power up to 90KW over.
low power usage, excellent functionality, reducer performance as substantial as ninety five%.
little vibration, lower sounds, large energy saving, assortment of higher-good quality metal supplies, steel forged iron box, gear floor following higher-frequency warmth treatment.
soon after precision processing, to ensure the accuracy of shaft parallelism and positioning, which all constitute the gear transmission assembly deceleration motor configuration of all kinds of motors, forming an electromechanical integration, entirely ensure the high quality traits of the merchandise.

Measurement	ninety seven
Construction	FA
Input energy rating	one.1-30kw
Ration	four.68-270.sixty four
Optimum torque	4300N.m
Excess weight	260kg

Merchandise Description

Ratio	3.seventy seven-276.77
Enter power	.twelve-200KW
Output torque	3.5-21700N.m
Output pace	five-352rpm
Mounting type	Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Strategy	Flange enter(AM), shaft input(Advert), inline AC motor input, or AQA servo motor
Brake Launch	HF-guide launch(lock in the brake release situation), HR-manual launch(autom-atic braking place)
Thermistor	TF(Thermistor protection PTC thermisto) TH(Thermistor security Bimetal swotch)
Mounting Placement	M1, M2, M3, M4, M5, M6
Variety	F37-F157
Output shaft dis.	25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material	HT200 substantial-energy solid iron from R37,47,fifty seven,67,seventy seven,87
Housing materials	HT250 Higher power cast iron from R97 107,137,147, 157,167,187
Heat treatment technology	carbonitriding and hardening remedy
Effectiveness	92%-ninety four%
Lubricant	VG220
Protection Class	IP55, F class

Item Parameters

Firm Profile

FAQ

Delivery

US $50-2,000
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Gear Shape:	Helical Gear
Step:	Single-Step
Type:	Gear Reducer

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Size	97
Structure	FA
Input power rating	1.1-30kw
Ration	4.68-270.64
Maximum torque	4300N.m
Weight	260kg

###

Ratio	3.77-276.77
Input power	0.12-200KW
Output torque	3.5–21700N.m
Output speed	5-352rpm
Mounting type	Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method	Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release	HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor	TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch)
Mounting Position	M1, M2, M3, M4, M5, M6
Type	F37-F157
Output shaft dis.	25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material	HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material	HT250 High strength cast iron from R97 107,137,147, 157,167,187
Heat treatment technology	carbonitriding and hardening treatment
Efficiency	92%-94%
Lubricant	VG220
Protection Class	IP55, F class

US $50-2,000
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Gear Shape:	Helical Gear
Step:	Single-Step
Type:	Gear Reducer

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Size	97
Structure	FA
Input power rating	1.1-30kw
Ration	4.68-270.64
Maximum torque	4300N.m
Weight	260kg

###

Ratio	3.77-276.77
Input power	0.12-200KW
Output torque	3.5–21700N.m
Output speed	5-352rpm
Mounting type	Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method	Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release	HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor	TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch)
Mounting Position	M1, M2, M3, M4, M5, M6
Type	F37-F157
Output shaft dis.	25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material	HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material	HT250 High strength cast iron from R97 107,137,147, 157,167,187
Heat treatment technology	carbonitriding and hardening treatment
Efficiency	92%-94%
Lubricant	VG220
Protection Class	IP55, F class

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Long Life F Series Parallel Shaft Helical Reduction Fa97 Gearbox with 10HP Motor Electric Motor Speed Reducer planetary gearbox
editor by czh 2022-12-30

China Best Sales Ngw Series Planetary Reduction Gearbox for Dryer and Ball Mill wholesaler

Item Description

Ngw Series Planetary Reduction Gearbox for Dryer and Ball Mill

NGW collection gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

one.Design Number
NGW, NGW-L, NGW-S, NGW-QJ

two.Apps
NGW Planetary Gear Models is broadly utilized in a lot of places this kind of as metallurgy, mine, lifting, transportation, textile, cement, light business, chemical, pharmaceutical, dye printing and so on.

3.Merchandise Attributes
(1) Modest volume, light-weight excess weight, well-knitted composition, massive transmission power and higher load ability. In comparison with the ordinary cylindrical gear reducers of the identical level, its weight is reduced 1/2 and quantity is only 1/2-1/3 of the former.
(2) Substantial transmission effectiveness. 1-stage is up to 97%, 2-stage ninety four%, 3-phase 91%.
(3) The range of transmission electricity is very extensive, from 1kw to 1300kw.
(4) NGW Planetary Equipment Models is designed with difficult-tooth-faced, and can be employed broadly and in lengthy period of time.
(5) Big transmission ratio

four.Specialized Info(NGW)
Original Edition NGW Series
Shafts Position: In Line
1 Phase: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
three Stage: NGW73~NGW123 Ratio: a hundred and eighty~2000

New Design NGW Series
Shafts Place: In Line, Parallel Shaft
NAD(NAF) – 1 Phase, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Phase, Foot Mounted(Flange Mounted), In Line

NGW-S Series Planetary Gearboxes
Shafts Place: Correct Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Established
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~eighty
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500

5.Merchandise photograph:

six.Our firm :
AOKMAN was started in 1982, which has much more than 36 several years in R & D and production of gearboxes, gears, shaft, motor and spare parts.
We can offer the suitable solution for uncountable programs. Our products are extensively employed in the ranges of metallurgical, steel, mining, pulp and paper, sugar and liquor market and different other types of devices with a strong existence in the worldwide market.
AOKMAN has turn out to be a reliable supplier, CZPT to source higher top quality gearboxes.With 36 many years knowledge, we CZPT you the utmost reliability and protection for each product and providers.

seven.Consumer checking out:

8.FAQ:
one.Q:What kinds of gearbox can you create for us?
A:Major items of our business: UDL series pace variator,RV sequence worm equipment reducer, ATA collection shaft mounted gearbox, X,B collection equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred versions and thousands of specs
two.Q:Can you make as for each customized drawing?
A: Yes, we offer tailored provider for clients.
three.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T after signing the agreement.70% just before delivery
four.Q:What is your MOQ?
A: 1 Set

If you have any demand for our merchandise please feel cost-free to speak to me.

Sorts of Automobile Gearboxes

In a car, there are numerous kinds of gearboxes accessible. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, amid others. In this report, we will include all of them and assist you establish which sort of gearbox would be right for your motor vehicle. Also, we will discuss how every single differs from the other individuals.
gearbox

planetary gearbox

A planetary gearbox is composed of three primary factors: a sunlight equipment, an enter bevel equipment, and an output shaft. A planetary gearbox can have distinct output torques and ratios. The fundamental product of a planetary gearbox is hugely successful and transmits 97% of the electrical power enter. There are numerous kinds of planetary gearboxes, based on the variety of operation. In basic, there are three types: the simple, the intermediate, and the intricate.
The price tag of a planetary gearbox can differ a lot, and it is important to know what you will need to have. Diverse manufacturers generate various planetary gearboxes, so check with a producer to see what they have available. Make confident to check the top quality of the planetary gearbox prior to producing a final acquire. In addition, be sure to assess the costs and the availability of a particular item. A high quality planetary gearbox will give many years of problems-free of charge procedure and will not split your financial institution.
Planetary gears attribute an integer variety of enamel. Each earth has tooth that must mesh with its ring or sunshine. The amount of planets, ring, and tooth depend of every single equipment determine regardless of whether the tooth mesh. Some planets have fewer teeth than other individuals, so they mesh greater than other individuals. Nonetheless, compound planets can be a lot more adaptable and accomplish increased reduction ratios. If you’re hunting for a planetary gearbox for your following venture, think about getting in touch with a maker who specializes in this technological innovation.
When it will come to design, a planetary gearbox is no exception. It’s extremely essential to pick the appropriate planetary gear for your application, simply because an imbalance in the earth equipment can result in elevated dress in and failure. Moreover, the compact measurement of a planetary equipment ensures highest heat dissipation. Even so, a planetary equipment box may possibly demand cooling in some applications. A planetary gearbox will make your life simpler, and it will give you several years of difficulties-totally free procedure.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a variety of positive aspects, but it has a comparatively quick producing procedure. Its most well-known application is in the automotive business, in which it is utilised in a lot of sorts of automobiles. Other applications consist of heavy and light-weight gear and the aviation and marine industries. Underneath is a transient introduction to this gearbox type. Go through on to learn about its benefits. This type of gearbox is one particular of the easiest to manufacture.
The spiral bevel gear has greater tooth than straight bevel gears, resulting in a smoother, quieter rotation. It can deal with substantial-velocity large masses with considerably less vibration. Spiral bevel gears are categorised by their tooth kind and reducing technique. Straight bevel gears are less difficult to style and manufacture, but spiral bevel gears are far more high-priced. Each types are ideal for large-pace, heavy-load functions, and standard manufacturing applications.
In addition to getting easy to set up, the modular bevel gears have many advantages. They have an exceptionally higher diploma of interchangeability and feature the optimum specifications of element integrity. They can also be tailor-made to satisfy your specific needs. The advantages of this gearbox sort incorporate substantial precision, the best possible functionality, and minimal noise. And due to the fact they are modular, they can be made in a assortment of finishes. These incorporate stainless metal, titanium, and bronze.
Straight bevel helical gearbox companies are fully commited to a high diploma of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more exactly measured than people of cylindrical bevel gears. The same calculations are utilized for all standard bevel gear turbines. This guarantees that your 5-axis milled bevel equipment sets have the very same calculations and format.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a very efficient transmission system that is effectively suited for light-weight-obligation purposes. When compared to spur-variety gearboxes, the genuine pitch of a Coaxial helical gearbox is minimal at all helix angles. This is because the coaxial kind has the same quantity of tooth and heart hole as the spur gearbox. Coaxial helical gearboxes also have a smaller sized footprint and are compact.
A number of nations have executed lockdown laws for Industrial Gearbox trade, threatening the global economic climate. Numerous aspects have been implicated in COVID-19, which includes supply chain, market, and economic markets. Experts are checking the situation globally and undertaking remunerative potential clients for gearbox companies after the disaster. This report depicts the latest scenario and gives a thorough examination of COVID-19’s affect on the total market.
This Coaxial helical gearbox characteristics a compact framework and large precision equipment. Its a few-phase style combines two-stage gears with a one-phase gear, forging higher-high quality alloy metal for substantial precision and toughness. The gears are serially-made for effortless interchangeability. They are also accessible in high-frequency heat-treated metal. A Coaxial helical gearbox is the perfect resolution for several purposes.
Coaxial helical gearboxes have the added gain of utilizing cylindrical gears alternatively of shafts. They function quietly, and have more surface region to interact with. Their fixed angles make them appropriate for large-duty programs, like in conveyors, coolers, and grinders. Compared to other gearbox sorts, Helical gearboxes have larger electricity-carrying potential. Detailed beneath are the rewards of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical equipment box is a typical variety of industrial gearbox. These gearboxes are rigid and compact and can be utilized in a selection of programs. They are typically utilised in heavy-responsibility purposes these kinds of as grinding mills, conveyors, and coolers. They are utilized in several programs to offer rotary motions among non-parallel shafts. They also have the added advantage of large-effectiveness in a variety of industries.
Skew bevel helical gear packing containers are suitable for hefty loads and are monolithic in building. This sort of gearbox brings together the benefits of bevel and helical gears for appropriate-angle torque, which helps make it a popular option for weighty-obligation programs. In addition to getting a robust and reliable gearbox, these gearboxes are highly customizable and can satisfy virtually any industrial require.
To optimize the effectiveness of bevel gears, FE-dependent tooth speak to analysis is used to develop a sophisticated geometry optimization algorithm. The computer software also allows customers to determine ideal flank topography by introducing software-specific weightings for specific load levels. With this info, a production simulation is executed to figure out the very best variant. A strong variant brings together the positive aspects of performance, load-carrying ability, and reduced excitation habits.
The helical gear can be angled at 90 levels. This is related to a spur equipment but creates significantly less sound. It can achieve a nine-to-a single pace reduction with one stage. Even so, a helical gear calls for a larger driver gear for larger reductions. This gearbox is suitable for speeds from 1:1 to 3 moments. They are frequently utilized in the manufacture of motors and turbines.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one particular of the most typical industrial gears. It is compact in measurement and lower-electrical power consuming, generating it ideal for hefty-obligation apps. Extruder helical gearboxes are appropriate for a assortment of industrial apps, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber production, this gearbox is also helpful in other minimal-electrical power purposes this kind of as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are offered in Solitary Screw and Twin Screw Variations. These gears characteristic a compact layout, large power density, and long service lifestyle. Axial bearing housing and thrust bearings are mounted on the enter shafts. Extruder helical gearboxes can be set up in a variety of positions, like horizontal, vertical, and inclined.
Helicoidal gears are often made in a modular method. This style gives numerous advantages, like engineering and efficiency rewards, modular production, and the highest level of element integrity. A solitary helical gearbox can be assembled into a bigger gearbox if needed, but modular manufacturing ensures consistent performance and economy. This modular design and style is also cost-powerful. It is a adaptable and reliable answer for a extensive range of apps.
In addition to its efficiencies, Extruder helical gearboxes also have a low sounds profile. They have no squeal appears, and they are silent when running. They can transfer more energy than typical gearboxes. This variety of gear has been utilised in the producing of high-high quality plastic items for a long time. They are often employed for apps in automotive transmissions. Apart from becoming peaceful, helical gears have larger contact ranges and lower vibration.

China Best Sales Ngw Series Planetary Reduction Gearbox for Dryer and Ball Mill wholesaler